Development and performance evaluation of a new type of temperature resistant surfactant for ultra-deep well casing flushing

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中文题名一种新型超深井套管冲洗用耐温表面活性剂的研制及性能评价
作者Song Hanxuan1,2;Guo Jixiang1,2CA1;Wyclif Kiyingi1,2;Wang Xiwen1,2;He Aiguo3;Li Jiao1,2;Wang Li1,2;Chen Xiangwei1,2
作者单位1State Key Laboratory of Petroleum Resource and Prospecting China University of Petroleum Beijing, China;2Unconventional Petroleum Research Institute, China University of Petroleum, Beijing, 102249, China;3CNPC Engineering Technology R&D Company Limited, China
刊名Separation and Purification Technology
2025
359
Part1
摘要
During the ultra-deep well drilling process, drilling fluid tends to remain in the casing, contaminating it and affecting the progress of completion engineering. To address this issue, a screening method was employed to select nonionic surfactants, with fatty alcohol polyoxyethylene ether (AEO-7) being chosen among various types. To overcome the temperature resistance issue of AEO-7, phthalic anhydride (PA) was introduced into AEO-7, and neutralization reaction with NaHCO3 was carried out to synthesize a novel surfactant (SEO). High-temperature and high-pressure precipitation testing equipment and high-temperature cleaning equipment were set up to study the temperature-resistant cleaning performance of SEO. Results indicate that surfactant SEO maintains good solubility in high-temperature environments in the solution through ionic bonding. At 200 °C, the cleaning efficiency of SEO solution for different types of drilling fluid residues exceeds 95 %. Additionally, SEO adsorption on metal surfaces can inhibit Cl- corrosion. Combined with micro-mechanism characterization results, SEO can disperse solid particles, adsorb organic phases, reduce interfacial tension, and achieve efficient cleaning. Field experimental results show that the surface tension retention rate of well-flushing fluid after cleaning is 95.8 %, with a solid particle content of 5.4 g/L, meeting onsite requirements and broad application prospects.

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